C. Piston
1. Mark each piston to aid in reassembly.
2. Place a clean towel or rag into the crank-case to keep circlips and material from falling into the engine.
3. Remove piston pin clips, piston pins, and pistons.
D. Pick-up Coil Assembly
XJ750RH Front Fork Disassembly/Reassembly
The XJ750RH front fork has a top and bottom bushing for the inner tube to ride in (reducing friction). Since the top bushing is pressed into the top of the outer tube, it is necessary to remove the oil seal before the inner tube may be removed from the outer tube. The procedure is as follows:
CONVENTIONAL FORK
12. Cylinder head and Cam shafts
a. Install the new cylinder head gasket. Install the dowel pins and "O-rings". Locate the cam chain cavity cylinder seal with the tabs down.
b. Install the cylinder head onto the cylinder. Pull the cam chain through the cylinder head as it is installed. Tie the cam chain so that it does not fall into the crankcase.
CONSUMER INFORMATION
Notice The information presented represents results obtainable by skilled drivers under controlled road and vehicle conditions, and the information may not be correct under other conditions.
STOPPING DISTANCE
P. Middle Gear
1. Damper disassembly
NOTE:
Disassembly of the middle gear damper requires the damper compressor (special tool) and a hydraulic press.
a. Place the middle drive shaft in a press with the damper compressor (special tool) in place as shown.
1. Damper compressor
ENGINE REMOVAL
NOTE:
It is not necessary to remove the engine in order to remove the cylinder head, cylinder, or pistons.
A . Preparation for Removal
1 All dirt, mud, dust and foreign material should be thoroughly removed from the exterior of the engine before removal and disassembly. This will help prevent any harmful foreign material from getting into the engine oil.
D. CHARGING SYSTEM
B. A.C. Generator
1. Checking method.
a. Connect D.C. voltmeter to the battery terminals.
b. Start engine.
SHAFT DRIVE
Refer to "CHAPTER 3". for the middle gear.
The following special tools are not available but can be constructed for the final gear
disassembly and assembly:
ENGINE ASSEMBLY AND ADJUSTMENT
A. Important Information
1. Gasket and seal
All gaskets and seals should be replaced when an engine is overhauled. All gasket surfaces and oil seal lips must be cleaned.
2. Properly oil all mating engine and transmission parts and bearings during reassembly.
3. Circlip
CABLE ROUTING
