750RL (Seca)

Cylinder, Head and Valves

Submitted by xjcdadmin on Tue, 06/25/2013 - 15:02

Cylinder head cover

Place head cover on a surface plate. There should be no warpage. Correct by re-surfacing as follows:

Place # 400 or # 600 grit wet sandpaper on surface plate and re-surface head cover using a figure-eight sanding pattern. Rotate head cover several times to avoid removing too much material from one side.

Cylinder head

Middle Gear

Submitted by xjcdadmin on Tue, 06/25/2013 - 15:02

MIDDLE GEAR/DAMPER

a. Middle gear lash 0 2 mm (0.008 in)

d. Measure the gap between the driven gear bearing housing flange and the crankcase with a feeler gauge. This is the shim size required.

Fuel Petcock

Submitted by xjcdadmin on Tue, 06/25/2013 - 15:02

Fuel petcock cleaning

1.      Turn the fuel petcock lever to the "RES". Remove the fuel pipe from the fuel petcock.

2.      Remove the seat, the fuel tank clamp, and the fuel-tank-retainer plate.

3.      Lift the tank and remove the drain cover and clean it with solvent. If gasket is damaged, replace.

Clutch and Handlebars adjustment

Submitted by xjcdadmin on Tue, 06/25/2013 - 15:02

Clutch adjustment

This model has two clutch cable length adjusters. The cable length adjusters are used to take up slack from cable stretch and to provide sufficient free play for proper clutch operation. Normally, once the clutch cable length adjuster (crankcase) is properly set; the only adjustment required is maintenance of free play at the clutch cable length adjuster (handlebar lever).