900RL

FRONT FORK

REAR SHOCK ABSORBER

SWING ARM

• APPLY LITHIUM-BASE GREASE

ENGINE REMOVAL

NOTE: It is not necessary to remove the engine in order to remove the cylinder head, cylinder, or pistons.

Preparation for removal

1.      All dirt, mud, dust and foreign material should be thoroughly removed from the exterior of the engine before removal and disassembly. This will help prevent any harmful foreign material from engine oil.

Remounting engine

1. Assembly is the reverse the applicable removal steps.

CAUTION: Always use new bolts in the drive shaft coupling.

2. Install and tighten the engine mounting bolts-

Engine mounting bolt torque: 8 mm bolt:

20 Nm (2.0 m-kg, 14 ft-lb) 10 mm bolt:

Adjustment

See Steering Head Bearings for Steering head adjustment.

Removal

1.      Remove the front wheel, front forks, windscreen, handlebars and meter assembly.

SIGNAL SYSTEM Circuit diagram

Signal system tests and checks

LUBRICATION DIAGRAMS

ELECTRICAL COMPONENTS