700XN (MaximX)

(1) Oil

FINAL GEAR OIL Oil Level Measurement

1.  Place the motorcycle on a level area and place on its centerstand.

2.  Remove the oil filler cap

3.  Observe the  oil level (2) and add oil if necessary.

FRONT FORK OIL CHANGE

WARNING:
Securely support the motorcycle so there is no danger of it falling over.

1. Place a suitable stand under the engine to raise the front wheel off the ground.

2. Remove the air valve cap (1)

IGNITION TIMING CHECK

1. Check: • Ignition timing

Ignition timing check steps:

• Remove the cover.

• Connect Timing Light (90890-03109) (1) to No. 1 cylinder spark plug lead.

IDLE SPEED

1. Adjust the idle speed. Warm up the engine and turn the throttle stop screw (1) to adjust.

Idle Speed:
1,050 ± 50 r/min

CARBURETOR SYNCHRONIZATION

CYLINDER

1. Inspect the cylinder walls for vertical scratches and  Rebore or Replace cylinder as required.

2. Measure the cylinder inside diameter.

STARTER MOTOR

MAIN AXLE AND MIDDLE DRIVE GEAR

1. Remove:
• Middle drive gear 1
• Main axle 2
• Bearing 3
• Dowel pins 4
• O-ring 5

A.C.G. SHAFT, STARTER DRIVE, AND CRANKSHAFT

CLUTCH ADJUSTMENT

1.  Loosen the adjuster locknut (1)

2.  Adjust the clutch lever free play (a) by turning adjuster (2) in or out.

Free Play (a): 2 - 3mm (0.08-0.12 in)

CAMSHAFT, CAM CHAIN, AND CAM SPROCKET

Camshaft

1. Measure:
• Large cam lobe length 1
• Small cam lobe length 2