6. Middle gear (installation only, refer to page 67 for the middle gear adjustment)
a. Install the middle drive gear assembly with the proper size of shim(s) and secure it with the bearing retainers and new "TORX" screws.
Tightening torque: 2.5 m-kg (18 ft-lb)
1. Shims
J. Crankcase Disassembly
1. Remove the upper crankcase bolts, starting the highest numbered bolt. Turn over the engine and remove the lower crankcase bolts,
XJ650
CRANKCASE TORQUE SEQUENCE
UPPER CASE
LOWERCASE
NOTICE
CHAPTER 2. PERIODIC INSPECTIONS AND ADJUSTMENTS
INTRODUCTION
CHAPTER 3. ENGINE OVERHAULING
TABLE OF CONTENTS:
INTAKE SYSTEM
The intake system consists of an air cleaner, a surge tank, a reed valve, and a relief valve. All work together to provide the correct amount of air over the entire range of the engine's performance requirements, from low to high speeds.
SIDE VIEW
LOCATION AND OUTLINE OF TURBO SYSTEM COMPONENTS
MAJOR COMPONENTS OF THE YAMAHA TURBO SYSTEM
|
EXHAUST SYSTEM |
(1) Exhaust pipe |
2) Joint exhaust |
FAIRING REMOVAL
The fairing assembly must be removed to perform maintenance as well as major overhauling procedures. Some maintenance procedures require that only part of the fairing assembly be removed. Yamaha recommends, however, that the entire fairing assembly be removed whenever the motorcycle is serviced. This will ensure that the fairing is not damaged or unnecessarily marred.
13. Remove the front cylinder holding nut and remove the cylinder assembly. It may be necessary to tap the cylinder lightly to loosen it from the base gasket.
14. Remove the rear cam chain guide by loosening the holding bolt.
1. Holding bolt 2. Rear cam chain guide