750XS (MaximX)

REMOVAL

1.  Drain coolant

2.  Remove radiator assembly

Refer to CHAPTER 3 "ENGINE REMOVAL".

INSPECTION

REMOVAL AND DISASSEMBLY

1.  Drain  coolant

2.  Remove  horns 1

3.  Disconnect  electrical leads 2

REMOVAL AND DISASSEMBLY

NOTE:
Be sure to drain the coolant before disassembly of the cooling system components.

1. Drain the engine oil

COOLANT FLOW

INSPECTION

1. Check
• teeth of middle gear for discoloration/Pitting/Wear. If necessary, replace all middle gears as a set.
• Damper cam surfaces for wear/Unsmooth action. Replace if necessary.

2. Check bearing movement. Rotate the race by finger and replace if rough. 

REMOVAL 

Middle Drive Gear

NOTE:
Middle drive gear and its shims can be removed without separating the engine.

1. Remove the clutch cover. Refer to "ENGINE DISASSEMBLY."

GEAR LASH MEASUREMENT

NOTE:
The middle gear lash can be checked only when the gears are installed in the crankcase.

1. Attach: 
• Middle Drive Pinion Holder (90890-04051) 1 .

MIDDLE GEAR SERVICE

1.  Refer to engine removal. Reverse those removal steps that apply.

2.  Tighten engine mounting bolts

Engine Mounting Bolt: Front 1: 42 Nm (4.2 m-kg, 30 ft-lb) 
Rear 2 : 90 Nm (9.0 m-kg, 65 ft-lb) 
Down Tube 3 , Bracket 4 : 33 Nm (3.3 m-kg, 24 ft-lb)