Chapter 8. Exploded Diagrams

Chapter 8. Exploded Diagrams
Model(s)
xjcdadmin Tue, 06/25/2013 - 15:02

Engine Components

Engine Components
Model(s)
xjcdadmin Tue, 06/25/2013 - 15:02

CYLINDER HEAD

VALVE

CAM CHAIN

CRANKSHAFT/PISTON

. WHEN INSTALLING THE CONNECTING ROD. BE SURE THAT THE SECURING NUTS ARE ON TOP.

OIL COOLER

 

Transmission Components

Transmission Components
Model(s)
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CLUTCH

TRANSMISSION

MIDDLE GEAR/DAMPER

Final Drive

Final Drive
Model(s)
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FINAL GEAR/DRIVE SHAFT

Wheels and Brakes

Wheels and Brakes
Model(s)
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FRONT MASTER CYLINDER

 

1 Master Cylinder
2 Brake hose
3 Brake pipe
4 Joint L/H
5 Joint R/H
6 Union bolt
7 Brake caliper
9 Motorcycle center

 

REAR MASTER CYLINDER

FRONT BRAKE CALIPER

REAR BRAKE CALIPER

FRONT WHEEL

REAR WHEEL

Suspension Components

Suspension Components
Model(s)
xjcdadmin Tue, 06/25/2013 - 15:02

FRONT FORK

REAR SHOCK ABSORBER

SWING ARM

• APPLY LITHIUM-BASE GREASE

Lubrication Diagrams

Lubrication Diagrams
Model(s)
xjcdadmin Tue, 06/25/2013 - 15:02

LUBRICATION DIAGRAMS

Cable Routing

Cable Routing
Model(s)
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CABLE ROUTING

*1: Pass front brake switch lead and right handlebar switch lead behind air hose.
*2: Pass brake hose and throttle cable between air hose and meter stay.
*3: Pass clutch cable, clutch switch lead, left handlebar switch lead and starter cable behind air hose.

*4: Pass speedometer cable outside meter stay, in front of fairing fitting stay, and outside brake hose.
*5: Pass horn leads in front of brake joint.
*6: Pass front flasher light leads between horn and brake joint.
*7: Pass wire harness between under bracket and wire harness stay.

*1: Fasten ground lead together left ignition coil.
*2: Pass clutch cable between air cleaner joint #3 and #4

Electrical

Electrical
Model(s)
xjcdadmin Tue, 06/25/2013 - 15:02

SPEEDOMETER/TACHOMETER

ELECTRICAL 1

ELECTRICAL 2

 

WIRING DIAGRAM

1. Main switch
2 Handlebar switch (Right)
3. "LIGHTS" switch
4. "ENGINE STOP" switch
5. "START" switch
6 Front brake switch
7. Fuel sender
8. Fuse box
9 Diode
10. Starting-circuit cut-off relay
11. Rear flasher light (Right)
12 Rear flasher light (Left)
13. Tail/brake light
14. Battery
15. Starter relay
16. Starter motor
17. Spark plug
18. Ignition coil
19. Ignitor
20. Pick-up coil
21 Neutral switch
22. Rear brake switch
23. Flasher relay
24. Cancelling unit
25. Rectifier with regulator
26. AC. Generator
27. Oil level switch
28. Clutch switch
29. Handlebar switch (Left)
30. "TURN" switch
31. "HORN" switch
32 Passing light switch "PASS"
33 "LIGHTS" (Dimmer) switch
34. Front flasher light (Left)
35 Auxiliary light
36. Headlight
37. Meter assembly
38. Meter light
39 "TURN" indicator light
40. Fuelmeter
41. Tachometer
42. Over revolution switch
43 Reed switch
44. Digital clock
45 "NEUTRAL" indicator light
46. "OIL" indicator light
47. "HIGH BEAM" indicator light

COLOR CODE

8r Brown Y Yellow L Blue R/W Red/White Y/B Yellow/Black Y/R Yellow/Red E Ground
R Red Dg Dark Green P Pink L/W Blue/White Br/W Brown/White R/W Red/White B/R Black/Red
W White Ch Chocolate 0 Orange L/B Blue/Red Y/G Yellow/Green L/R Blue/Red Gy Gray
B Black Sb Sky Blue G Green R/Y Red/Yellow W/G White/Green G/Y Green/Yellow B/Y Black/Yellow

WIRING DIAGRAM