750ML (Midnight)

Cylinder Head Removal

Submitted by xjcdadmin on Sun, 05/30/2010 - 09:23

ENGINE OVERHAUL

A. Cylinder Head and Cylinder

1.    Remove the cylinder head cover.

2.    Remove the left crankcase cover (pickup coil cover).

3.    Remove the cam chain tensioner.

Torque Values

Submitted by xjcdadmin on Sun, 05/30/2010 - 09:23

Tightening torque

Note: Torque values are for a clean, dry fastener unless otherwise noted.

 

Part to be tightened

Part name

Thread size

Remounting the Engine

Submitted by xjcdadmin on Sun, 05/30/2010 - 09:23

D. Remounting Engine

Refer to Engine Removal and reverse the applicable removal steps.

CAUTION:
Always use new bolts in the drive shaft coupling.

2. Install and tighten the engine mounting bolts.

Cylinder Head and Camshaft Reassembly

Submitted by xjcdadmin on Sun, 05/30/2010 - 09:23

12. Cylinder head and Cam shafts

a. Install the new cylinder head gasket. Install the dowel pins and "O-rings". Locate the cam chain cavity cylinder seal with the tabs down.

b.   Install the cylinder head onto the cylinder. Pull the cam chain through the cylinder head as it is installed. Tie the cam chain so that it does not fall into the crankcase.