Transmission
TRANSMISSION
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TRANSMISSION
MIDDLE GEAR/DAMPER
FRONT WHEEL
CLUTCH
MIDDLE GEAR/DAMPER
CHAPTER 5. CHASSIS
FRONT WHEEL
A. Removal
1. Place the motorcycle on the center stand.
2. Remove the cotter pin and wheel axle
3. Remove the speedometer cable holder securing bolt.
CHASSIS
A. Fuel petcock
If the fuel petcock is leaking or excessively contaminated, it should be removed from the fuel tank and inspected.
1. Remove the fuel tank, and position it so that fuel wilt not spill when the petcock is removed.
13. Remove the front cylinder holding nut and remove the cylinder assembly. It may be necessary to tap the cylinder lightly to loosen it from the base gasket.
14. Remove the rear cam chain guide by loosening the holding bolt.
1. Holding bolt 2. Rear cam chain guide
2. Lower crankcase
a. Install the shift cam and secure it with the guide pin. Install the stopper plate and bolt and tighten securely.
b. Install the neutral switch.
c. Install the transmission drive axle assembly into the crankcase.
ENGINE OVERHAUL
A. Cylinder Head and Cylinder
1. Remove the cylinder head cover.
2. Remove the left crankcase cover (pickup coil cover).
3. Remove the cam chain tensioner.