700XNC (MaximX)

Pistons and Cylinder

Submitted by xjcdadmin on Mon, 06/14/2010 - 15:41

PISTON AND CYLINDER

 

 

1 Cylinder head gasket
2 Dowel pin
3 Drain bolt
4  Oil delivery pipe
5  O-ring
6 Cylinder base gasket
7 Piston ring
8
Piston pin clip
9 Piston pin 
10 Copper washer

1. Install:
• Piston rings (onto the pistons)

Clutch

Submitted by xjcdadmin on Mon, 06/14/2010 - 15:41

CLUTCH

1.  Inspect:
• Clutch housing dogs 1  

Cracks/Pitting (edges): Moderate ->  Deburr.
Severe -> Replace clutch housing.

2.  Inspect
• Clutch housing bearing 2
• Spacer 3 

Clutch Adjustment

Submitted by xjcdadmin on Mon, 06/14/2010 - 15:41

CLUTCH ADJUSTMENT

 

1.  Loosen the adjuster locknut (1)

2.  Adjust the clutch lever free play (a) by turning adjuster (2) in or out.

Free Play (a): 2 - 3mm (0.08-0.12 in)